The Best Drywall Sander – Complete Buying Guide & Reviews

Whether for the occasional craftsman or the avid carpenter, having the best drywall sander for your crafts is an incredibly important tool in your arsenal. 

Fortunately, they’re a relatively cheap investment and you’ll probably end up getting more use out of yours than you could ever imagine. However, with so many different models available on the market, finding one that suits your needs can be a daunting if not frustrating affair. We spend countless hours doing a full break down of Sheet vs Orbital sanders when your ready to pick one for your arsenal.  

In this quick guide, we’ll break the confusion down for you and review some of the most popular ones on the market right now, including our personal favorite. Let’s take a look at your options.

1. Porter-Cable 7800 4.7Amp Drywall Sander

We chose this tool because it provides value for your money. It is an innovative tool that provides 4.7Amps of sanding power in a lightweight, 8.5-pound body.

In addition, the Porter-cable features a long 13-foot vacuum hose that removes dust and provides a range of 1400 to 2000 RPM. Not to mention the fact that it also features hook and loop straps for easy handling and attachment to an external vacuum.

Things We Like:

  • The Porter cable will hold up well for years and years on end despite the brutal abuse.
  • It has varying speeds which range from 1400 to 2000 RPM.
  • It has a lightweight 8.5-pound body that facilitates easy maneuverability.
  • The hook and loop straps that facilitate easy handling and mounting.
  • It has a 13-foot vacuum hose that removes dust.

Things We Don’t Like:

  • The vacuum hose is difficult to fit some extractors.
  • The handle doesn’t adjust lengths.

2. Hyde Tools 09165 Dust-Free Drywall Vacuum Hand Sander

In terms of price, you’ll be hard-pressed to find a drywall sander that beats the Hyde 09165. It’s got a more than capable 6-foot hose and tons of remarkable features including an easy clamp system that facilitates faster and easier loading as well as a reversible drywall sand screen.

Aside from that, the Hyde vacuum sander will also help keep your home dust free hence protecting your floors, furniture, and lungs from dust.

Things We Like:

  • It fits practically all types of vacuum cleaners.
  • It features a flexible 6ft hose.
  • It has an easy clamp system that allows easier and faster loading.

Things We Don’t Like:

  • Since it’s cheaper, you won’t get the same function and efficiency as other models.

3. Aleko 690D Electric Variable Speed Drywall Sander

Compared to the Aleko 804A, the 690D is smaller in size and relatively light too. It’s a great premium drywall sander with adjustable speed settings that give you more control as you do your tasks.

Thanks to its great build, you can sand heavy surface areas without having to spend tons of time at it.

Things We Like:

  • You’ll love it if you’re on a budget.
  • It includes a hose attachment that helps collect dust.
  • It has variable speeds.

Things We Don’t Like:

  • It doesn’t come with hose adapters for differently sized vacuums.

4. Marshalltown the Premier Line VS792 Vacuum Sander

If you like a premium drywall sander with tons of remarkable features and an ergonomic design, you will love the Marshalltown. It has a 360-degree pivoting elbow that keeps the hose out of the way and a remarkably durable sanding pad that allows for a smoother finish. Plus, it has an adjustable vent that allows for variable vacuum force.

Things We Like:

  • It is compatible with most vacuums.
  • It comes with an adjustable vent that allows for variable vacuum force.
  • It has an ergonomically designed DuraSoft handle.
  • It has a durable sanding pad that facilitates a smooth finish.

Things We Don’t Like:

  • Clamping nuts are relatively small.

5. Hyde Tools 09170 Dust-Free Drywall Vacuum Sander

Hyde puts a lot of emphasis on good solid performance and the Hyde Tools 09170 Dust-Free Drywall Vacuum Sander is no different.

Aside from being an innovative drywall sanding that features a faster and easier loading the Hyde 09170 also features a flexible non-clogging swivel hose that fits just about any extension pole. 

Things We Like:

  • It fits all kinds of vacuum cleaners just fine.
  • It includes a universal thread which can be used with any extension pole.

Things We Don’t Like:

  • The flex point is too loose.
  • The vacuum attachment doesn’t eliminate the dust.

6. Festool 575219 Planex LHS 225 Drywall Sander

The Festool 575219 Planex LHS 225 Drywall Sander is the most expensive option that we have reviewed. However, if you plan on using your sander regularly, you might want to put some serious thought into the Festool Drywall Sander. It has proven to be a one of a kind sander with immense power and remarkable performance.

» COMPARE: More Festool Reviews

Depending on your needs, it packs an assortment of features that might just work in your favor.

Things We Like:

  • It is reliable and efficient.
  • T has a three-year warranty.
  • It has an adjustable suction power that decreases the perceived weight of the machine.
  • It includes two-speed gears for a more rapid material removal on ceilings and walls.

Things We Don’t Like:

  • It is quite heavy.
  • You need to buy an additional dust extractor to eliminate dust completely.

Buy the Best Sander – Buyer’s Guide 

Types of Drywall Sanders

It’s important to familiarize yourself with the different types of drywall sanders, seeing as each are designed to tackle different types of projects. Here’s a quick guide to some of the different types of drywall sanders that you may be looking to purchase.

Maneuverability and Weight

This is one of the most important factors to consider when choosing a suitable drywall sander. The heavier the sander is, the harder it’ll be for you to use it for a prolonged period of time. What’s more, if you’re going to be using it to sand ceilings or if the walls you are working with are high, you’re going to have to keep your sander lifted up for the most part. You definitely want to make sure that it will be both maneuverable and light enough to lift over your head.

Knowing the sizes of drywall you’re going to be dealing with is essential as well. Size and thickness matter a great deal when deciding on the best sander for you.

Flexibility

When it comes to flexibility, there are two types of sanders. Those that have a flexible head and the really rigid ones. You want to make sure that your drywall sander is flexible enough to make it easier to work in small spaces and corners. And although flexibility doesn’t eliminate the need for a little touch-up sanding by hand, the more you can cover the better. 

Ease of Use

There’s no sense in getting a tool that will be a pain to use. It will not only be tiring and arduous but also quite frustrating too. Plus, I doubt you want to spend a ridiculous amount of time trying to figure out how to go about using it. Knowing your sander and how to use it will make your job a whole lot easier.

Power and Speed

Sanders have variable speeds and therefore are ideal for different kinds of jobs. Depending on the magnitude of the project you are planning to undertake, you will either need a speedy and powerful gadget or a less powerful sander.  However, it’s worth mentioning that a powerful sander will tackle jobs much faster.

If you’re looking for something less heavy duty, you have the opportunity to save a little money in the process. However, be wary of what your needs are before assuming. 

Dust Collection

Dust collection is not typically something you’d give much attention to when looking for a suitable sander, but if you want to avoid having too much to clean after you’re done sanding, it is something worth looking into. Plus, it will also help you sand the house even with your furniture and other things still inside without dirtying them.

People typically neglect to really pay attention to this feature, but it’s fairly important when it comes to cleanup and overall mess. 

Head Design

The design of the sander’s head is one of the most defining features and allows for maximum flexibility during sanding. Having a head that swivels means that you can reach all those small spaces and corners and sand them with angel’s ease.

Price

We won’t beat around the bush. Some of the highest rated sanders can be quite pricey. These are more or less high-grade machines with speeds of up to 2000 RPM. If you’re willing to part with a little more for the quality, these would be the ideal sanders to go for. 

However, if you’re on a budget, there are still plenty of options for you to check out that won’t break the bank.  

Wrap Up

Drywall sanders are one of the most important tools to have at your disposal if you want to achieve that fine smooth finish. And while the price is definitely an important factor when considering a product, this is not a purchase you’ll be making every day and so be sure to make an informed decision so as to avoid having to buy replacements.

Speaking of not having to buy replacements, if you’re looking for something incredibly durable with plenty of output and power, the Porter Cable 7800 Drywall Sander is our top pick for the best drywall sander currently available.​​​

Looking for a specific tool? Check out these comparisons:

About Gus Donaldson

I built houses for over 30 years and recently retired. I've made lots of mistakes and hopefully teach you not to make the same ones. I still love to build and have a garage workshop that I use for hobby projects like the walnut bookshelf I made for my wife. I like to write and let people know that working with your hands and tools does not need to be intimidating.

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